1010kVA DG Set on Rent

Product & Services

1010kVA DG Set on Rent

Reliable and durable

Cummins®  ‘K38 series’ diesel engine with strong regrindable crankshaft, high strength connecting rod, low pressure fuel lines, STC (Step Timing Controls) injectors and high volume coolant system make ‘K38 series’ generating sets, more reliable and durable. Engines have clocked millions of hours, operating in some of the world’s most demanding conditions. Current engines are regularly upgraded with new technologies for better performance and economy. The ultimate proof of superior performance and reliability is the fact that Cummins®  entities worldwide source these engines from Cummins India for their markets.

Unmatched warranty

  • Cummins® ‘K38 series’ diesel engine generator sets are a truly cost effective solution to long term power need backed by industry best, 2 years / 5000 hrs warranty, for the entire generating
  • With superior experience in technology, design capability and commitment reliability and quality we offer an unmatched 5 years or 5000 hours (including above 2 years) warranty

coverage on 5 critical components

(5C) of the engine – Cylinder Head, Camshaft, Crankshaft, Cylinder Block, Connecting Rod against manufacturing defect

Cummins advantage

 Special features of Cummins®  ‘K38 series’ engines like STC (Step Timing Controls) injectors, low temperature aftercooler, square cumbustion chamber, optimised turbocharging and precision heavy duty camshaft make these engines the ultimate in exceptional fuel efficiency all across the operating range.

Single source power assurance

Design, manufacture and testing of engine, alternator and other accessories is done by Cummins Group of companies for optimum performance and is backed by a countrywide product support network with a single source responsibility for the entire package.

Standard scope

Engine: Cummins ‘K38 series’ direct injection, water cooled engine, 12 cylinder, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 has the following specifications:

  • Cummins PT fuel pump
  • Cummins STC injectors
  • Cummins turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections
  • Radiator or Heat exchanger, Coolant inhibitor,
  • Plate type lube oil cooler
  • Outboard aftercoolers
  • Full flow paper element filters – fuel, lube oil and by-pass
  • Dry type replaceable paper element air cleaner with restriction indicator
  • Flywheel housing & flywheel to suit single / double bearing alternator
  • Flexible coupling for double bearing alternator
  • Starting motor – Electric, Battery charging alternator
  • Electronic control panel
  • Cummins PowerCommand® microprocessor based genset controller
  • First fill lube oil

Alternator: Stamford brushless AC alternator

  • Seperately excited, self-regulated
  • Class ‘H’ insulation
  • Salient pole revolving field
  • Single / double bearing
  • Automatic voltage regulator
  • PMG standard

Accessories:

  • Silencer suitably optimized to reduce noise
  • Sturdy base rail
  • 990 free standing fuel tank
  • Suitable batteries with connecting leads and terminals

Optionals

 Engine: Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch     Alternator: Space heater, RTDs, BTD                                                                                         Control Panel: AMF control panel, Battery charger, Remote/Auto start panel, Auto/Manual synchronizing panel, Audio/Visual annunciation for faults

Control panel: Power Command® PC 3.3

 The PowerCommand®  control system is an integrated microprocessor based generator set control system providing voltage regulation, engine protection, alternator protection, operator interface and isochronous governing.

AmpSentry – Includes integral AmpSentry protection, which provides a full range of alternator protection function which are matched to the alternator provided.                        Power management – Control function provides battery monitoring, testing and a smart starting control system.                                                                                                                    Advanced control methodology – Three phase sensing, FET based full wave rectified voltage regulation and a PWM output for stable operation with all load types.

Communications interface – Control comes standard with PCCNet and Modbus interface.

Regulation compliant – Prototype tested: UL, CSA and CE compliant.

Service – InPower™ PC-based service tool available for detailed diagnostics, setup, data logging and fault simulation.

Reliable design – For reliable operations in harsh environment.

Multi-language support

Independent of PC/ laptop for setting up

 Operator panel features

Operator panel features – The operator panel, in addition to the alternator, displays the Utility/ AC Bus data.

Operator/ display functions

  • 320 x 240 pixels graphic LED backlight LCD with bar graph for displaying electrical parameters
  • Auto, manual, start, stop, fault reset and lamp test/panel lamp switches
  • Alpha-numeric display with pushbuttons
  • LED lamps indicating genset running, remote start, not in auto, common shutdown, common warning, manual run mode, auto mode and stop

Paralleling control functions

  • Digital frequency synchronization and voltage matching
  • Isochronous kW and kvar load sharing controls
  • Droop kW and kvar control
  • Sync check
  • Extended paralleling (Peak Shave/Base Load)
  • Digital power transfer control (AMF) provides load transfer operation in open or closed transition or soft (ramping) transfer mode

 

Alternator data

  • Line-to-neutral and line-to-line AC volts
  • 3-phase AC current
  • Frequency
  • kW, kvar, power factor kVA (three phase and total)

Engine data

  • DC voltage
  • Engine speed
  • Lube oil pressure
  • Coolant temperature/ low level
  • Comprehensive FAE data (where applicable)

Other data

  • Genset model data
  • Start attempts, starts, running hours, kW hours
  • Load profile (operating hours at % load in 5% increments)
  • Fault history
  • Data logging and fault simulation (requires InPower)

 

Standard control functions

Digital governing

  • Integrated digital electronic isochronous governor
  • Temperature dynamic governing

Digital voltage regulation

  • Integrated digital electronic voltage regulator
  • 3-phase, 4-wire line-to-line sensing
  • Configurable torque matching

AmpSentry AC protection

  • AmpSentry protective relay
  • Over current and short circuit shutdown
  • Over current warning
  • Single and three phase fault regulation
  • Over and under voltage shutdown
  • Over and under frequency shutdown
  • Overload warning with alarm contact
  • Reverse power and reverse var shutdown
  • Field overload

Engine protection

  • Battery voltage monitoring, protection and testing
  • Over speed shutdown
  • Low oil pressure warning and shutdown
  • High coolant temperature warning and shutdown
  • Low coolant level warning or shutdown
  • Low coolant temperature warning
  • Fail to start (over crank) shutdown
  • Fail to crank shutdown
  • Cranking lockout
  • Sensor failure indication
  • Low fuel level warning or shutdown

Control functions

  • Time delay start and cool down
  • Real time clock for fault and event time stamping
  • Exerciser clock and time of day start/stop
  • Data logging
  • Cycle cranking
  • Load shed/ dump as per configurable priority
  • Configurable inputs and outputs (4)
  • Remote emergency stop

Options

  • Auxiliary output relays and remote annunciators
Technical Data Generator set specifications
Model C1010 D5 P
Prime Power Rating kVA 1010
Output Voltage and Frequency 415 Volts, 50 Hz
Power Factor 0.8 (lag)
No. of phases 3 phase
Engine specifications
Make Cummins
Model KTA 38 G5
No. of cylinders 12 ‘Vee”
Aspiration Turbocharged-Aftercooled
Bore and Stroke 159 mm x 159 mm
Displacement 37.8 ltrs
Output – Prime 1180 bhp (880 kWm)
Fuel consumption @ 75% load with Radiator & Fan 153.3 ltr/hr
Fuel consumption @ 100% load with Radiator & Fan 203.8 ltr/hr
Lube oil consumption @ full load 0.24 ltr/hr
Total wet weight ( engine + radiator) 6000 kg
Length x Width x Height (engine) 2265 x 1400 x 1658 mm
Compression Ratio 13.9:1
Piston Speed 7.95 m/s
Governor / Class Electronic / A1
Lubricating oil sytem capacity 145 ltrs
Coolant capacity (engine + radiator) 260 ltrs
Combustion air intake @ 100% load (+/- 5%) 66.9 m3/min
Fan air flow across radiator 1431.3 m3/min
Exhaust Temperature 500 oC

Alternator specifications

Frame size / Model No. HC6Y
Voltage Regulation + 0.5%
Insulation Class H
Standard Enclosure IP 23
Winding Pitch 2 / 3 Pitch
Stator Winding Double layer lap
Rotor Dynamically balanced
Wave form distortion No load < 1.8 %, no distorting / balanced linear load < 5 %
Telephone interference Factor Better than 50
Total Harmonic Factor Better than 2%

Rating definitions

Prime Power (PRP): Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046.
  • Fuel consumption data is based on diesel having specific gravity of 85 and conforming to IS:1460
  • Oil consumption data is based on oil having specific gravity of 89 and meeting CH4 API categories
  • Fuel consumption tolerance is +5%

Typical diesel genset dimensions*

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) Std Fuel Tank Capacity Ltrs – External
C1010 D5 P 1010 kVA 5660 2205 2686 9700 (with PCC) 990

Power Command® 3.3 control system

 Control system

The Power Command® control system is an integrated microprocessor based generator set control system providing voltage regulation, engine protection, alternator protection, operator interface and isochronous governing.

AmpSentry – Includes integral AmpSentry protection, which provides a full range of alternator protection functions that are matched to the alternator provided. Power management – Control function provides battery monitoring and testing features and smart starting control system.

Advanced control methodology – Three phase sensing, full wave rectified voltage regulation, with a PWM output for stable operation with all load types. Communications interface – Control comes standard with PCCNet and Modbus interface.

Regulation compliant – Prototype tested: UL, CSA and CE compliant.

Service – InPower™ PC-based service tool available for detailed diagnostics, setup, data logging and fault simulation.

Reliable design – The control system is designed for reliable operation in harsh environment.

Multi-language support

Operator panel features

Operator panel features – The operator panel, in addition to the alternator, displays the Utility/AC Bus data.

Operator/display functions

  • 320 x 240 pixels graphic LED backlight LCD
  • Auto, manual, start, stop, fault reset and lamp test/panel lamp switches
  • Alpha-numeric display with pushbuttons
  • LED lamps indicating genset running, remote start, not in auto, common shutdown, common warning, manual run mode, auto mode and stop

Paralleling control functions

  • Digital frequency synchronization and voltage matching
  • Isochronous kW and kvar load sharing controls
  • Droop kW and kvar control
  • Sync check
  • Extended paralleling (Peak Shave/Base Load)
  • Digital power transfer control (AMF) provides load transfer operation in open or closed transition or soft (ramping) transfer mode

Alternator data

  • Line-to-neutral and line-to-line AC volts
  • 3-phase AC current
  • Frequency
  • kW, kvar, power factor kVA (three phase and total)

Engine data

  • DC voltage
  • Engine speed
  • Lube oil pressure and temperature
  • Coolant temperature
  • Comprehensive FAE data (where applicable)

Other data

  • Genset model data
  • Start attempts, starts, running hours, kW hours
  • Load profile (operating hours at % load in 5% increments)
  • Fault history
  • Data logging and fault simulation (requires InPower)

Standard control functions

Digital governing (optional)

  • Integrated digital electronic isochronous governor
  • Temperature dynamic governing

Digital voltage regulation

  • Integrated digital electronic voltage regulator
  • 3-phase, 4-wire line-to-line sensing
  • Configurable torque matching

AmpSentry AC protection

  • AmpSentry protective relay
  • Over current and short circuit shutdown
  • Over current warning
  • Single and three phase fault regulation
  • Over and under voltage shutdown
  • Over and under frequency shutdown
  • Overload warning with alarm contact
  • Reverse power and reverse var shutdown
  • Field overload
Engine protection
  • Battery voltage monitoring, protection and testing
  • Over speed shutdown
  • Low oil pressure warning and shutdown
  • High coolant temperature warning and shutdown
  • Low coolant level warning or shutdown
  • Low coolant temperature warning
  • Fail to start (over crank) shutdown
  • Fail to crank shutdown
  • Cranking lockout
  • Sensor failure indication
  • Low fuel level warning or shutdown
  • Fuel-in-rupture-basin warning or shutdown
  • Full authority electronic engine protection

Control functions

  • Time delay start and cool down
  • Real time clock for fault and event time stamping
  • Exerciser clock and time of day start/stop
  • Data logging
  • Cycle cranking
  • Load shed
  • Configurable inputs and outputs (4)
  • Remote emergency stop

Options

  • Auxiliary output relays (2)

Emergency standby power (ESP):

Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and

BS 5514.

Limited-time running power (LTP):

Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528.

Prime power (PRP):

Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Base load (continuous) power (COP):

Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271 and BS 5514.

 

This outline drawing is to provide representative configuration details for Model series only.

 

See respective model data sheet for specific model outline drawing number.                  Do not use for installation design

Conformance  Standards

Scroll to Top
Get More Information