1010kVA DG Set on Rent

Product & Services

1010kVA DG Set on Rent

Optionals

  • Engine: Lube oil / Coolant heater with thermostatic switch, Air StarterAlternator: PMG
  • Alternator: Double Bearing
  • Control Panel:AMF control panel, Battery charger, Remote/ Auto start panel, Auto/Manual synchronizing panel, Audio/Visual annunciation for faults
  • Others: 398 oil pan for extended oil change interval for 2000 / 2250 kVA

Reliable and durable

Cummins® ‘QSK60 series’ (Quantum leap in product technology) diesel engine with strong regrindable crankshaft, high strength connecting rod, high pressure injection full authority electronic fuel system, 2 pump 2 loop coolant system. ‘QSK60 series’ generating sets are more reliable and durable. Engines have clocked millions of hours operating in some of the world’s most demanding conditions. Current engines are regularly upgraded with new technologies for better performance

and economy. The ultimate proof of superior performance and reliability is the fact that Cummins® manufactures these engines in India.

Unmatched Warranty

Cummins® ‘QSK60 series’ diesel engine generating sets are a truly cost effective solution to long term power need backed by industry best, 2 years / 5000 hrs warranty,

for the entire generating set. With superior experience in technology , design capability, commitment, reliability and quality we offer an unmatched 5 years or 5000 hours (including above 2 years) warranty coverage on 5 critical components (5C) of the engine – Cylinder Head,

Camshaft, Crankshaft, Cylinder Block, Connecting Rod against manufacturing defect ( 5C warranty is offered only for India source product.

Cummins Advantage

Special features of Cummins® ‘QSK60 series’ engines like full authority electronic injection, low temperature aftercooler, optimised turbocharging and precision injection timing make these engines the ultimate in exceptional fuel efficiency all across the operating range.

Single Source Power Assurance Design, manufacture and testing of engine, alternator and other accessories is done by Cummins Group of

companies for optimum performance and is backed by a countrywide product the entire package.

Standard Scope

Engine: Cummins® ‘QSK60 series’ full authority electronic injection, water cooled engine, 16 cylinder, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 /IS 13018 has the following specifications:

  • Cummins Full Authority electronics
  • Cummins HPI injectors
  • Cummins turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible connections (4 Turbos)
  • Radiator or heat exchanger, coolant inhibitor
  • Plate type lube oil cooler
  • Outboard aftercoolers
  • Full flow paper element filters – fuel, lube oil and by- pass
  • Dry type replaceable paper element air cleaner with restriction indicator
  • Flywheel housing & flywheel to suit single bearing alternator
  • Starting motor – Electric
  • Battery charging alternator
  • Cummins PowerCommand® microprocessor based genset controller
  • First fill lube oil

Alternator: Stamford brushless alternator

  • Seperately excited, self-regulated
  • Salient pole revolving field
  • Single / double bearing
  • VPI epoxy impregnated insulation technology
  • Re-greasable deep groove Single bearing
  • Excitation – PMG based brushless
  • Space heaters, RTD/BTD – (without scanner).

Accessories:

  • Silencer suitably optimized to reduce noise
  • Sturdy base rail
  • 990 free standing fuel tank
  • Batteries with connecting leads and terminals

Control System – PCC3201

The PowerCommand™ 3201 Control is a microprocessor based generator set monitoring, and control system.

 

The control provides an operator interface to the genset, digital voltage regulation, digital governing and generator set protective functions.

 

The PowerCommand™ 3201 generator set control is suitable for use on a wide range of generator sets in nonparalleling and paralleling applications.

 

The PowerCommand™ Control can be configured for any frequency, voltage and power connection configuration from 120 to13,800 VAC for for 50Hz or 60Hz operation.

 

Power for the control is derived from the generator set starting batteries. The control functions over a voltage range from 8VDC to 35VDC.

Major Features

  • Digital Full Authority Electronic Engine Controls for Cummins HPI-PT fuel
  • Digital Voltage Regulation with 3-phase
  • AmpSentry™ Protection for true alternator overcurrent
  • Analog and Digital AC Output
  • Battery Monitoring System to sense and warn against a weak battery
  • Digital Alarm and Status Message
  • Generator set Monitoring: Displays status of all critical engine and alternator generator set
  • Smart Starting Control System: Integrated fuel ramping to limit black smoke and frequency
  • Advanced Serviceability using InPower, a PC-based software service
  • Control Panel Enclosure – IP-52

 

PCC 3201

Control System

Includes all functions to locally or remotely start and stop, and protect the generator set.

Control Switch – RUN/OFF/AUTO

  • OFF Mode – the generator set is shut down and cannot be
  • RUN mode the generator set will execute its start
  • AUTO mode, the generator set can be started with a start signal from a remote device

 

LED Indicating Lamps includes LED indicating lamps for the following functions:

  • Not-in-auto mode
  • Common wiring
  • Shutdown
  • Remote start command
  • Panel lamps and
  • Operator panel can be illuminated by a series of high intensity LED Lamps
  • Fault Reset Allows the operator to reset the control after a warning or shutdown condition.
  • Emergency Stop Immediate shut down of the generator set on operation.

Base Engine Protection:

  • Overspeed shutdown
  • Low Oil Pressure Warning / Shutdown
  • High Engine Temperature Warning / Shutdown
  • Underspeed / Sensor Fail Shutdown
  • Fail to Start / Fail to Crank
  • Low / high battery voltage

 

Optionals

  • Remote monitoring
  • Modbus Convertor
  • Extendable I/O modules
  • Network Annunciators

Optionals

 Engine: Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch     Alternator: Space heater, RTDs, BTD                                                                                         Control Panel: AMF control panel, Battery charger, Remote/Auto start panel, Auto/Manual synchronizing panel, Audio/Visual annunciation for faults

Control panel: Power Command® PC 3.3

 The PowerCommand®  control system is an integrated microprocessor based generator set control system providing voltage regulation, engine protection, alternator protection, operator interface and isochronous governing.

AmpSentry – Includes integral AmpSentry protection, which provides a full range of alternator protection function which are matched to the alternator provided.                        Power management – Control function provides battery monitoring, testing and a smart starting control system.                                                                                                                    Advanced control methodology – Three phase sensing, FET based full wave rectified voltage regulation and a PWM output for stable operation with all load types.

Communications interface – Control comes standard with PCCNet and Modbus interface.

Regulation compliant – Prototype tested: UL, CSA and CE compliant.

Service – InPower™ PC-based service tool available for detailed diagnostics, setup, data logging and fault simulation.

Reliable design – For reliable operations in harsh environment.

Multi-language support

Independent of PC/ laptop for setting up

 Operator panel features

Operator panel features – The operator panel, in addition to the alternator, displays the Utility/ AC Bus data.

Operator/ display functions

  • 320 x 240 pixels graphic LED backlight LCD with bar graph for displaying electrical parameters
  • Auto, manual, start, stop, fault reset and lamp test/panel lamp switches
  • Alpha-numeric display with pushbuttons
  • LED lamps indicating genset running, remote start, not in auto, common shutdown, common warning, manual run mode, auto mode and stop

Paralleling control functions

  • Digital frequency synchronization and voltage matching
  • Isochronous kW and kvar load sharing controls
  • Droop kW and kvar control
  • Sync check
  • Extended paralleling (Peak Shave/Base Load)
  • Digital power transfer control (AMF) provides load transfer operation in open or closed transition or soft (ramping) transfer mode

 

Alternator data

  • Line-to-neutral and line-to-line AC volts
  • 3-phase AC current
  • Frequency
  • kW, kvar, power factor kVA (three phase and total)

Engine data

  • DC voltage
  • Engine speed
  • Lube oil pressure
  • Coolant temperature/ low level
  • Comprehensive FAE data (where applicable)

Other data

  • Genset model data
  • Start attempts, starts, running hours, kW hours
  • Load profile (operating hours at % load in 5% increments)
  • Fault history
  • Data logging and fault simulation (requires InPower)

 

Standard control functions

Digital governing

  • Integrated digital electronic isochronous governor
  • Temperature dynamic governing

Digital voltage regulation

  • Integrated digital electronic voltage regulator
  • 3-phase, 4-wire line-to-line sensing
  • Configurable torque matching

AmpSentry AC protection

  • AmpSentry protective relay
  • Over current and short circuit shutdown
  • Over current warning
  • Single and three phase fault regulation
  • Over and under voltage shutdown
  • Over and under frequency shutdown
  • Overload warning with alarm contact
  • Reverse power and reverse var shutdown
  • Field overload

Engine protection

  • Battery voltage monitoring, protection and testing
  • Over speed shutdown
  • Low oil pressure warning and shutdown
  • High coolant temperature warning and shutdown
  • Low coolant level warning or shutdown
  • Low coolant temperature warning
  • Fail to start (over crank) shutdown
  • Fail to crank shutdown
  • Cranking lockout
  • Sensor failure indication
  • Low fuel level warning or shutdown

Control functions

  • Time delay start and cool down
  • Real time clock for fault and event time stamping
  • Exerciser clock and time of day start/stop
  • Data logging
  • Cycle cranking
  • Load shed/ dump as per configurable priority
  • Configurable inputs and outputs (4)
  • Remote emergency stop

Options

  • Auxiliary output relays and remote annunciators

Technical Data

Generator set specifications

ModelC2000 D5 PC2250 D5 P
Prime Power Rating kVA20002250
Output Voltage and Frequency415V/ *3.3/ *6.6/ 11KV – 50Hz415V/ *3.3/ *6.6/ 11KV – 50Hz
Power Factor0.8 (lag)0.8 (lag)
No. of phases3 phase3 phase
   

Engine specifications

MakeCummins®Cummins®
ModelQSK 60 G4QSK 60 G8
No. of cylinders1616
AspirationTurbocharged – LTA AftercooledTurbocharged – LTA Aftercooled
Bore x Stroke159 mm x 190 mm159 mm x 190 mm
Displacement60.2 ltrs60.2 ltrs
Output – Prime2319 bhp (1730 kWm)2603 bhp (1942 kWm)
Fuel consumption @ 75% load with Rad/HE291/281 ltr/hr331/321 ltr/hr
Fuel consumption @ 100% load with Rad/HE 390/380 ltr/hr390/380 ltr/hr441/430 ltr/hr
Total wet weight ( engine + radiator)9904 kg9904 kg
Length x Width x Height (engine)2780 x 1591 x 1960 mm2780 x 1591 x 1960 mm
Compression Ratio14.5:114.5:1
Piston Speed9.5 m/s9.5 m/s
Governor / ClassElectronic / A1Electronic / A1
Lubricating oil sytem capacity280/398 ltrs398 ltrs
Coolant capacity (engine + radiator)621 ltrs621 ltrs
Combustion air intake @ 100% load (+/- 5%)136 m3/min156 m3/min

Exhaust Temperature

 

Alternator specifications

430 oC485 oC
MakeStamford-LTStamford-HTStamford-LTStamford-HT
Frame size / Model No.PI734FHVSI804RPI734HHVSI804R
Voltage Regulation± 0.5%± 0.5%± 0.5%± 0.5%
InsulationClass HClass FClass HClass F
Standard EnclosureIP 23IP 23IP 23IP 23
Winding Pitch2 / 3 Pitch2 / 3 Pitch2 / 3 Pitch2 / 3 Pitch
Stator WindingDouble layer lap,form woundDouble layer lap, form woundDouble layer lap, form woundDouble layerlap, form wound
Rotor Dynamically balanced with grade 2.5Dynamically balanced with grade 2.5Dynamically balanced with grade 2.5Dynamically balanced with grade 2.5 
Wave form distortion

No load < 1.8

%, non distorting balanced linear load < 5 %

No load < 1.5

%, non distorting balanced linear load < 3 %

No load < 1.8

%, non distorting balanced linear load < 5 %

No load < 1.5

%, non distorting balanced linear load < 5 %

Total Harmonic FactorBetter than 2%Better than 2%Better than 2%Better than 2%

 

Typical Diesel Genset Dimensions*

 
Genset Model RatingRating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Wet) Std. Fuel Tank Capacity (Ltrs – External)
C2000D5P 2000 kVA 5950 2594 3304 17333 990
C2250D5P 2250 kVA 6175 2494 3115 16546 990

Conformance  Standards

Scroll to Top
Get More Information